Times Now India`s Impactful Infra Leader
22 July 2024
Mr. Sanjay Saxena, COO, SANY INDIA was awarded as an Infra Leader at the India Infra Transformation Summit 2024.
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The Future of Electric Forklift Battery Technology in India 2025: Powering Sustainable Material Handling
When forklifts sit idle, warehouses lose money. It's that simple. Warehouse managers and logistics leaders today face a challenging balancing act: maintaining smooth operations while controlling costs and meeting environmental objectives. Electric forklifts with lithium-ion batteries are becoming a game-changer here — they charge faster, run longer, and need less maintenance than traditional models. The numbers back up this trend. The electric forklift industry reached $85.1 billion in 2024, and experts project it will hit USD 132.7 billion by 2034, growing at a 4.6% annual rate. This growth reflects a global push toward cleaner, more efficient material handling—a movement that's gaining significant momentum across India's diverse logistics sector. Thinking about making the switch to electric forklifts? This guide walks you through the evolution of battery forklifts, tackling climate challenges specific to India, and showcasing innovative forklift solutions designed for maximum efficiency and sustainability. Evolution of Forklift Batteries: From Lead-Acid to Lithium-Ion Lead-acid batteries dominated electric forklifts in India for years, primarily due to their low initial cost. But these traditional systems come with significant limitations. They require up to 8 hours to charge, resulting in downtime while battery sets recharge. This means busy warehouses must invest in multiple battery sets, increasing costs and consuming valuable storage space. Reflecting this industry shift, lithium-ion batteries now hold a dominant 47.4% share in the forklift battery market, favored for their high energy density, longer lifecycle, and reduced maintenance compared to lead-acid alternatives. Lithium-ion technology has fundamentally improved the electric forklift market in India. These batteries charge rapidly and typically last about 10 years—far longer than lead-acid alternatives. With minimal downtime requirements, warehouses can maintain near-continuous operations. Addressing India's Diverse Climate Challenges India's climate varies dramatically across regions. Whether dealing with intense summer heat, coastal humidity, or northern cold storage facilities, forklift batteries face constant environmental stress. Lead-acid systems frequently struggle in these conditions—losing water more quickly in high temperatures, performing poorly in cold weather, and requiring intensive maintenance. Lithium-ion systems, equipped with thermal management and cooling technology, deliver consistent performance regardless of environmental conditions. This climate adaptability makes the current generation of forklifts, including SANY's models, particularly well-suited for Indian operations. SANY SCP30 and SCP50: Built for India’s Material Handling Needs While the advantages of lithium-ion technology are clear, SANY's approach stands out through engineering specifically designed for India's logistics and manufacturing requirements. The SANY SCP30, with a 3-ton capacity, is suited for…
Excavator Selection Guide for Monsoon Season & Waterlogged Terrain
Heavy rainfall presents unique challenges for construction projects, including waterlogged terrain, reduced visibility, and potential equipment damage. Selecting the right excavator is crucial for maintaining productivity and ensuring operational safety during wet seasons. This guide examines the critical features to look for when choosing excavators specifically equipped to handle demanding rainy conditions. How to Choose the Right Excavator for the Rainy Season When selecting an excavator for rainy conditions, focus on these critical factors that determine performance in wet environments: Engine Power and Performance A powerful engine is essential for navigating through mud and waterlogged terrain. Look for excavators with robust engines that maintain consistent performance even when the ground becomes soft and unstable. Models with horsepower of ≥140 HP typically deliver reliable power and the necessary torque to overcome increased soil resistance. The engine's ability to maintain performance at varying RPMs is critical in challenging conditions. Weight Distribution and Stability Heavy rain softens the ground, making stability a primary concern. Heavy-duty excavators with substantial operating weights (20+ tons) offer exceptional stability on waterlogged surfaces. Pay attention to excavators with optimized weight distribution, as this minimizes the risk of tipping or sinking, allowing operators to work confidently even on rain-softened terrain. SANY offers wider undercarriage configurations, including track shoes up to 800mm wide, which help lower the ground bearing pressure and improve machine mobility in slurry or soft underfoot conditions. For example, the SANY SY140C-9 SALT model has an operating weight around 14,209 kg and features a reinforced undercarriage built with heavy-duty track chains and a robust swing ring body to enhance stability. Meanwhile, the medium-sized SANY210C-9 SPARC+ model balances stability and fuel efficiency, suitable for demanding terrain with a durable and resilient undercarriage design. Boom and Arm Configuration Extended reach capabilities reduce the need for repositioning on unstable ground. Excavators with longer booms (6 meters or more) allow operators to cover a larger area without needing to move the machine. Long-reach configurations are particularly valuable when working in areas near waterlogged sites, where machine repositioning could be hazardous. Consider models that offer versatility in arm attachments to adapt to various rainfall-related challenges. Hydraulic System Protection Rainy seasons create challenging conditions for hydraulic systems. When evaluating excavators, look for these protective features: Sealed hydraulic components that prevent water infiltration during heavy downpours High-quality filters that maintain hydraulic fluid integrity even in humid conditions Reinforced hydraulic lines protected against exposure to…
How To Choose the Right Fuel-Efficient Excavator
With fuel expenses making up a large share of operating costs, selecting an excavator that optimizes fuel consumption is a strategic choice for construction companies. Environmental guidelines and the drive to improve sustainability further underscore the need for machines that excel in energy efficiency. SANY India’s latest excavators integrate intelligent hydraulics, superior power management, and robust construction, delivering both fuel savings and reliable output. Below is an overview of five SANY Excavators engineered to meet various heavy construction demands while prioritizing fuel economy and durability. 1. SANY SY390C-10HD GraMa: Heavy-Duty Efficiency Champion The 39-ton SANY SY390C-10HD GraMa is designed to excel in mining and quarry applications, particularly for granite and marble. It features intelligent hydraulic controls and regeneration systems to maximize digging power while minimizing fuel use. Key Fuel Efficiency Features: Dynamic Optimization Matching Control System (DOMCS) that adapts power to the workload Hydraulic energy recovery during operation reduces fuel wastage The Power Boost system enhances digging force efficiently Ideal for demanding quarry environments, it strikes a balance between high productivity and fuel-conscious operation. 2. SANY SY80C-9 PRO: Versatile Small Excavator Designed for medium-duty urban and quarry tasks, the 7.9-ton SANY SY80C-9 PRO uses load-sensing hydraulics and multiple work modes, including an eco setting to optimize fuel consumption. Key Fuel Efficiency Features: Load-sensing hydraulic system adjusts flow to task needs Eco and power modes for flexible fuel management Long hydraulic oil intervals reduce downtime Its compact design, combined with efficient hydraulics, offers versatile performance that saves on fuel and maintenance costs. 3. SANY SY35U PRO: Compact Urban Efficiency Specialist The 3.7-3.9 ton SANY SY35U PRO excels in urban construction and landscaping, featuring a zero-tail-swing design with minimum tail swing and advanced load-sensing hydraulics for fuel-efficient operation in confined spaces. Key Fuel Efficiency Features: Precise hydraulic oil flow control for energy savings Reduced unnecessary movements due to compact design Extended hydraulic service intervals This model provides reliable precision digging with enhanced fuel economy in space-restricted environments. 4. SANY SY225C-10HD GENe+: Energy-Efficient Mid-Range Specialist With an operating weight of 22.5 ton, the SANY SY225C-10HD GENe+ combines robust performance with fuel-saving technologies, such as direct power control and hydraulic flow regeneration, tailored for demanding construction projects. Key Fuel Efficiency Features: Hydraulic power recovery systems Multiple optimized working modes for fuel management Software-driven engine tuning for efficient performance This excavator is designed to deliver power efficiently, reducing fuel consumption without compromising productivity. 5. SANY…
